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Engineering Estimating Guides

Practical, standards-based guides on estimating and takeoff — and how EngEst Pro automates each one.

20 guides · Electrical · EE Tools · Plumbing · Structural · Solar · Civil · FDAS · Painting · Estimating · Bidding

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#0 Welcome to The Estimator’s Edge — Meet EngEst Pro

What EngEst Pro is, who it’s for, and what this newsletter will send you.

Electrical

#1 Sizing THHN Conductors per PEC Table 3.10.1 — A Worked Example

Load current, the 125% continuous rule, correction factors, termination ratings, and a voltage-drop check — worked end to end.

#2 Voltage Drop Calculation for Branch Circuits and Feeders

The 3% and 5% rules, the single-phase and three-phase formulas, and how to find the conductor size that keeps you inside both.

#3 How to Build an Electrical Panel Schedule from a Load List

From a raw circuit list to a balanced panel schedule: phase balancing, connected vs demand load, spare ways, and main breaker sizing.

#4 Distribution Transformer Sizing for Buildings

kVA from demand load and power factor, standard sizes, load-growth allowance, and the impedance and vector-group details that matter for the BOQ.

#5 Standby Generator (Genset) Sizing for Commercial Buildings

Running kW is only half the job — motor starting kVA, step loading, and site derating decide the real generator size.

#6 Applying PEC Demand Factors to Lighting, Receptacle, and Appliance Loads

Why 30 kVA connected can legally be 14 kVA of demand — the PEC demand-factor tables, worked on a real house.

#7 Short-Circuit Current and Interrupting Capacity — Basics for Estimators

The infinite-bus method, transformer %Z, and why the wrong AIC rating turns a breaker into a bomb.

#8 Conduit and Raceway Fill Calculation per PEC

The 53 / 31 / 40 percent rule, conductor cross-sectional areas, and a worked EMT sizing example.

#9 Grounding and Bonding System Design per PEC Article 2.50

Grounding electrode vs equipment grounding vs bonding — three different jobs, three different sizing rules.

#10 Power Factor Correction — Sizing a Capacitor Bank

The kVAR formula from tan phi, step sizing, and why over-correction and harmonic resonance can cost more than the penalty you were fixing.

#11 Lighting Design by the Lumen Method — Fixtures and Circuits

Target lux, the lumen-method formula, room index, and how the fixture count becomes lighting circuits in the panel.

#12 Preparing an Electrical Riser / Single Line Diagram for Permit

What the SLD must show for a building permit — service entrance, protection, feeders, panels, and load summary on one sheet.

#13 Estimating an Electrical Bill of Materials from a Circuit Schedule

Turning a panel schedule into priced quantities — homerun logic, vertical drops, wastage, fittings ratios, and device counts.

#14 Motor Feeder and Branch Circuit Sizing per PEC

Use table FLC not nameplate, conductors at 125%, branch protection up to 250%, overloads at 115–125% — the four different multipliers explained.

EE Tools

#15 Wire Sizing by Ampacity vs Voltage Drop — Which Governs?

On short runs the ampacity table wins; past a crossover length, voltage drop takes over. Here is how to find that length.

#16 Reading PEC Table 3.10.2.6(B) — 60 °C Conductor Ampacities

Why small circuits are sized on the 60 °C column even when the wire is rated 90 °C — and how the temperature correction still uses the higher column.

#17 The 40% Conduit Fill Rule Explained (3 or More Conductors)

One wire 53%, two wires 31%, three or more 40% — the physical reason each number is what it is.

#18 Single-Phase vs Three-Phase Motor Circuits — FLA, Wire, and Breaker

Same horsepower, very different current: the root-3 factor, table FLC values, and how wire and breaker sizing diverge.

#19 Ampacity Correction Factors for Ambient Temperature and Bundling

Hot ceilings and crowded conduits both steal ampacity — and the two factors multiply.

#20 Sizing the Grounding Electrode Conductor and Ground Rods

GEC from the service size, the 14 mm² cap for rod connections, two rods 1.8 m apart, and the 25-ohm test.

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